SOAP FINISHING LINE
The finishing line represents the final stage in the production of soap bars, where the initial mix is transformed into the finished product.
- Mixing: Soap noodles are combined with other components, such as fragrances and colorants, to obtain a completely homogeneous mixture.
- Refining and Extrusion: The mixture is refined and extruded to form a continuous, uniform, and compact soap bar.
- Cutting and Stamping: Finally, the continuous soap bar is cut and stamped into the desired shape and size, resulting in soap bars ready for packaging.
DOXING AND MIXING
Scale (1) – Mixer (2) – Dosing unit for colorants and fragrances
REFINING
Simplex or duplex plodder / Refiner (4) – Roll mill (6)
end refining and extrusion
Duplex vacuum plodder (8) – Simplex extruder
cutting and stamping
Soap cutter (9) – Stamper / Press (10) – Chiller / Die set cooling machine (12) – DVP (Soap bar diverter)
Wrapping
Wrapping machine, cartoning machine, flow-pack machine
Accessories
Belt conveyors (3), (5), (7) – Scrap rework system (11) – Water chiller for plodders and roll mill
Originally designed for the production of soap bar, this finishing line is also suitable for the manufacture of solid shampoo, with the necessary adaptations depending on the formulation.
Complete soap finishing lines
Reconditioning process - Second-hand finishing lines
At IMJ Soap Machinery, we give second-hand machines a new life—guaranteeing the same performance and reliability as brand-new equipment. Choosing reconditioned machinery is also a step toward more sustainable production, reducing raw material consumption and industrial waste.
Each machine undergoes a rigorous reconditioning process, during which our technicians:
- Completely dismantle the equipment for thorough inspection.
- Replace worn or defective components.
- Install key new parts such as motors, bearings, seals, drive belts, control panels, and other critical elements.
- Perform tests and adjustments to ensure optimal and long-lasting operation.
By choosing reconditioned machinery, our clients move toward a more circular and responsible production model, reducing costs while extending the lifecycle of reliable and efficient equipment for soap bar manufacturing.
Soap finishing line range
We maintain a large inventory of machines from leading manufacturers such as Mazzoni, Binacchi, Meccaniche Moderne, Weber & Seelander, Sela, and Lehmann, allowing us to configure customized finishing lines according to your specific needs—whether for toilet soap, laundry soap, or syndet bars (solid shampoo).
We offer complete finishing lines tailored to different production volumes, with capacities ranging from 400 to 2,500 kg/h, depending on your requirements.
In addition, we also supply individual machines for equipment replacement or for upgrading existing production lines.
